COMPARISONS

Hybrid versus full RO4350B multilayers

A hybrid and an all-RF-material stackup should be compared by field placement, manufacturability, reliability and total cost. The lowest raw-material cost is not always the lowest finished-board cost.

ENGINEERING ANSWER

A hybrid and an all-RF-material stackup should be compared by field placement, manufacturability, reliability and total cost. The lowest raw-material cost is not always the lowest finished-board cost.

What to decide before release

Identify which dielectric regions actually control critical signals. Compare two supplier-supported stackups with the same electrical requirements. Include bonding cycles, yield and qualification effort when assessing savings.

Checks to put in your design brief

  • Map critical fields by layer
  • Compare approved constructions
  • Include process and test costs

Important distinction

Adding FR-4 to a drawing is not enough to demonstrate a cost reduction.

Turn this into a design decision

Record your selected construction, the assumptions that affect this topic, and the evidence needed before release. Use the engineering workbench to prepare a preliminary calculation, then discuss the exact stackup and acceptance requirements with the fabricator.

Prepare a fabrication RFQ →

Sources & basis

Material facts follow the cited source. Design checks are preliminary guidance, not supplier process instructions.

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